KG, is always open to new solutions that advance his company. At the same time, he is quite critical: Not everything that promises advantages meets his expectations. But when he saw a prototype of the Sorting Guide in action for the first time during a visit to Ditzingen, he was immediately enthusiastic: "We have been thinking about the time-consuming sorting of laser-cut parts for a long time. This is a real bottleneck in production. Since its founding in Poker Machine Parts Sales, the family-owned company Rolf Lasertechnik, based in Lotte, North Rhine-Westphalia, has developed into a successful contract service provider. Tobias Rolf and his mother Susanne have shared the management of the company since On a 3,square-meter production area with state-of-the-art machines, 40 employees work in three shifts to produce over 1, customer orders per month. The current or so customers can place their orders on an online portal or directly with the sales team. They come from a wide range of industries - from agricultural machinery to mechanical engineering to steel construction. But Rolf Lasertechnik also serves private customers who need a part for their garden fence. They appreciate the solution-oriented, partnership-based cooperation. The diversity of the customers is reflected in the very large parts variance, explains Tobias Rolf: "We have different types of sheet metal in stock and produce an average of 2, different laser cuts per week. From single pieces to orders containing up to different items, we get everything in our customer orders. In the past, sorting out laser-cut parts was tedious puzzle work for operators. Printed views of the nesting programs served as orientation. Today, all it takes is a glance at the Sorting Guide screen. The operator is shown a removal proposal on the large screen. All parts that belong to an order are color-coded. To use the raw material efficiently and save costs, Tobias Rolf relies on the know-how of five experienced programmers. He explains: "That's a lot of personnel in relation to the five laser machines we work with, but the commitment is worth it for us. Although they make sure that the nesting is as structured as possible, the machine operators often work up a sweat when sorting out the finished cut parts. To simplify part removal, the programmers used to print out the views from the nesting program and mark the parts belonging to a job with colored highlighters. A high-resolution camera captures every part that is removed. The intelligent image processing of the Sorting Guide reliably detects it and reports the removal to the TruTops Fab production control. The large screen of the Sorting Guide Poker Machine Parts Sales displays the removal recommendation as well as all parts belonging to an order. In test Poker Machine Parts Sales, the Sorting Guide was installed on a TruLaser fiber. In test operation, the camera-based assistance system was initially installed on a TruLaser fiber machine. The Sorting Guide consists of a high-resolution camera, a large screen and image recognition software. On the screen, Poker Machine Parts Sales operator sees an image of the sheet on which all the parts that belong together are marked in one color. As soon as he has removed the first part, the camera recognizes which part it is, and the Sorting Guide only shows the parts in color that match the removed part. This provides the operator with a sorting recommendation. In addition, the information about which parts are being removed is sent to the TruTops Fab production control system, where they are marked for posting until the end of the sorting process. Rolf summarizes: "The Sorting Guide is easy to use, reduces the workload of our employees and minimizes the error rate enormously. If I assume a sheet on which several customer orders are placed, the saving in working time from programming to removal preparation to sorting amounts to around one hour per day. When orders at Rolf Lasertechnik suddenly picked up again, Tobias Rolf didn't hesitate and invested in a new TruLaser fiber with a 6-kW laser - again with the Sorting Guide, of course. The Sorting Guide is simply a perfect solution for us in every respect. Ülke, bölge ve dil seçimi.
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